Finite Element Analysis of a Permanent Magnet Brushed DC Motor Based on RMxprt/Maxwell 2D
Article Sidebar
Main Article Content
Abstract
This study presents a hybrid FEM-analytical methodology to analyze a permanent magnet-brushed DC (PMDC) motor. A test motor was selected as a trial example for powering a windshield wiper in an automobile, with specifications of 12 Volts, 50 Watts, and two poles. Reverse engineering was utilized by disassembling the motor and obtaining precise measurements of each component's dimensions. RMxprt and Maxwell 2D are both software tools and parts of the ANSYS Maxwell suite used for designing and analyzing electrical machines; however, they perform distinct functions. RMxprt focuses on initial design and parametric studies of electric machines, quickly assessing their impact on performance. At the same time, Maxwell 2D is suited for detailed electromagnetic field analysis, including fields, forces, mesh, flux, and more complex simulations, as well as motor performance analysis based on current, speed, and efficiency. They are used together to leverage their complementary strengths in the design and analysis workflow. The simulation results are compared with the experimental results, and the results were found to be convergent.
Article Details
This work is licensed under a Creative Commons Attribution 4.0 International License.
THIS IS AN OPEN ACCESS ARTICLE UNDER THE CC BY LICENSE http://creativecommons.org/licenses/by/4.0/
Plaudit
References
Chun KH, Seo YT, Bae SH, Oh CS. Characteristics Analysis on Teeth Width of Permanent Magnet DC Motor. Proceedings of the KIEE Conference; 2000.
Lucas O, Patrick C, Mateus G. Simulation Using FEM for Design PMDC Motors. SIMMEA 2018; Paper 34.
Zaki A, Ibrahim S. Modeling and Analysis of PM Brushed DC Motor Using FEM. 2005 European Conference on Power Electronics and Applications; 2005. DOI: https://doi.org/10.1109/EPE.2005.219461
Wing M, Gieras JF. Calculation of the Steady State Performance for Small Commutator Permanent Magnet DC Motors: Classical and Finite Element Approaches. IEEE Transactions on Magnetics 1992; 28(5): 2067–2071. DOI: https://doi.org/10.1109/20.179401
Craiu O, Dan N, Badea EA. Numerical Analysis of Permanent Magnet DC Motor Performances. IEEE Transactions on Magnetics 1995; 31(6): 3500–3502. DOI: https://doi.org/10.1109/20.489549
Karnavas YL, Chasiotis ID, Peponakis ED. Optimization of Standard PMDC Motors Used in Automotive Applications for Higher Power Density. 2016 Third International Conference on Mathematics and Computers in Sciences and in Industry (MCSI); 2016. DOI: https://doi.org/10.1109/MCSI.2016.013
Guzmán H, Ortigoza RS, Sakanassi JO. Energy-Based Control of Electromechanical Systems. Cham, Switzerland: Springer; 2021.
Malyar V, Havdo I. Mathematical Model of Permanent Magnet Direct Current Motor. Computational Problems of Electrical Engineering 2015; 5(1): 33–36.
Lujara NK. Loss Modeling of a Permanent Magnet DC Motor Drive Water Pumping System. Tanzania Journal of Engineering and Technology 2017; 35(2): 84–96. DOI: https://doi.org/10.52339/tjet.v35i2.471
Chapman SJ. Electric Machinery Fundamentals. McGraw-Hill Higher Education; 2005.
Boules N. Design Optimization of Permanent Magnet DC Motors. IEEE Transactions on Industry Applications 1990; 26(4): 786–792. DOI: https://doi.org/10.1109/28.56006
Aslan M, Özpolat AB, İşçi C, Eroğlu F, Vural AM. Design and Modelling of Internal Permanent Magnet Motor. The International Journal of Energy and Engineering Sciences 2020; 5(2): 80–104.
Gieras JF. Permanent Magnet Motor Technology: Design and Applications. CRC Press, Taylor and Francis Group; 2010. DOI: https://doi.org/10.1201/9781420064414
Bardan HA, Ali AM. Losses Estimation of Switched Reluctance Motor. 2023 Second International Conference on Advanced Computer Applications (ACA); 2023. DOI: https://doi.org/10.1109/ACA57612.2023.10346958
Vladimir K. Ansoft RMxprt Application Note - A Permanent Magnet DC Motor Problem. 2011. Available from: https://pdfcoffee.com/a-permanent-magnet-dc-motor-problem-pdf-free.html.
Lehikoinen A, Silwal B, Shah SB. Efficiency of an Electrical Machine in Electric Vehicle Application. Journal of the Institute of Engineering 2016; 11(1): 20–29. DOI: https://doi.org/10.3126/jie.v11i1.14692
Kumar A, Gandhi R, Wilson R, Roy R. Analysis of Permanent Magnet BLDC Motor Design with Different Slot Type. 2020 IEEE International Conference on Power Electronics, Smart Grid and Renewable Energy (PESGRE2020); 2020; pp. 1–6. DOI: https://doi.org/10.1109/PESGRE45664.2020.9070532
Niruba K, Boopathi S. Advanced Power Window Motor Using Permanent Magnet DC Motor. 2014 Power and Energy Systems: Towards Sustainable Energy; 2014. DOI: https://doi.org/10.1109/PESTSE.2014.6805316
Singh VK, Marwaha S, Singh AK. Design and Analysis of Permanent Magnet Brushless DC Motor for Solar Vehicle using ANSYS Software. International Journal of Engineering Research & Technology (IJERT) 2017; 6(4): 1215–1220. DOI: https://doi.org/10.17577/IJERTV6IS040795
Rahman NNA, Yahya NM. A Mathematical Model of a Brushed DC Motor System. Data Analytics and Applied Mathematics (DAAM) 2021; 1(1): 60–68. DOI: https://doi.org/10.15282/daam.v2i2.6830
Hamdi MA, Jumaa FA. Improve the Efficiency of Brushless Permanent Magnet DC Motor by ANSYS–MAXWELL 3D/2D. Journal of Survey in Fisheries Sciences 2023; 10(3S): 3031–3039.
Bardan HA, Ali AM. Analysis of Switched Reluctance Motor Based on RMxprt, Maxwell2D and Matlab. 2022 2nd International Conference on Advances in Engineering Science and Technology (AEST); 2022; pp. 675–680. DOI: https://doi.org/10.1109/AEST55805.2022.10412943
Almubaidin MA, Ahmed AN, Winston CAA, El-Shafie A. Application of Machine Learning for Daily Forecasting Dam Water Levels. Tikrit Journal of Engineering Sciences 2023; 30(4): 74–87. DOI: https://doi.org/10.25130/tjes.30.4.9
Jategaonkar A, Lenin NC. Electromagnetic Analysis of Permanent Magnet Brushed DC Motor for Automotive Applications—Part 1. SAE Technical Paper; 2021. DOI: https://doi.org/10.4271/2021-01-5001
Özüpak Y. Design and Analysis of Permanent Magnet DC Machines with FEM Based ANSYS-MAXWELL. International Journal of Innovative Engineering Applications 2023; 7(1): 7–12. DOI: https://doi.org/10.46460/ijiea.1130422
Jassim AH, Hussein AA, Abbas LF. The Performance of a Three-Phase Induction Motor Under and Over Unbalance Voltage. Tikrit Journal of Engineering Sciences 2021; 28(2): 15–32. DOI: https://doi.org/10.25130/tjes.28.2.02
Aslan M, Özpolat AB, İşçi C, Eroğlu F, Vural AM. Design and Modelling of Internal Permanent Magnet Motor. The International Journal of Energy and Engineering Sciences 2020; 5(2): 80–104.
Nandhakumar A, Santhoshkumar KV, Raja TA, Sonaa JCR, Kavya S, Swetha S. Design and Analysis of Brushless DC Motor for Pure Electric Vehicle. International Journal of Electrical Engineering and Technology 2022; 13(5): 19–25.
Chen GR, Hsiao HC, Hsiao CY. Three-Dimensional Finite-Element Analysis and Optimal Design of Hybrid-Excitation DC Brush Motor for Automotive Engine Start Applications. IEEJ Journal of Industry Applications 2023; 12(1): 65–72. DOI: https://doi.org/10.1541/ieejjia.22004507
Rahman NNA, Yahya NM. A Mathematical Model of a Brushed DC Motor System. Data Analytics and Applied Mathematics (DAAM) 2021; 1(1): 56–62.